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RubberWitch -> RE: Cross Question (1/25/2006 3:27:29 PM)
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Well, I'd use seasoned timber, partly for strength, partly for look. Using 2 layers of wood, screwwed together (many short countersunk woodscrews) would add strength.
If you do it this way, why not cut your top planks so the two struts sit in each other. (place the two planks over at the right place to make the cross, and then mark and cut out the diamond shapes on both piecse, using a handsaw, or jig if you're lazy). Once you've screwwed the half planks to the full planks, you should have two thick planks that nestle, forming your X. You can now drill 2-4 holes through the centre diamond and bolt the thing together. (you may want to use a really thick drill bit to drill into the top plank a little way, allowing the bolts to sit flush with the surface). Securing the bolts with wingnuts would allow you to dismantle the cross pretty quickly in case the vicar pops round.
For a finish, A few coats of ASP (all surface preparation) will prevent splinters, without taking away from the wood, though Hammerite is pretty durable (will prob still need a final coat of ship builders varnish just to make sure).
When drilling for bolts, screws etc, it's always an idea to work about 1" in from the edge to avoid wood splintering (this depends on the wood used, but 1" is usually safe)
Hope this helps
]V[
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